Step 6 replace check.
Hot water heater power cord.
Can a cord and plug be used.
Take the black wire from the circuit and any wire from the water heater and connect them twist together and secure with a wire nut.
The white wire is the hot wire.
Also the pre made cord sets are almost always of wire too small for the amperage.
You run the risk of a fire.
If it is only getting hot at the plug end and not along the rest of the cord then the plug itself may not be getting a good connection at the outlet.
Take one of the wires on the water heater and connect it to the black wire from the circuit use a wire connector and wrap electrical tape around the wires.
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Make sure the prongs on the plug are clean and make a good connection with the outlet.
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This often comes up when the heater is a small one using less than 20 amps of 120.
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There is no neutral wire in the water heater since it is 240v unit.
If the cord is hot the entire length there is a problem with the heater.
Connect the other wire from the water heater to the white wire.
It is somewhat normal for a cord to get warm for an appliance that uses significant power like a heater or a motor.
Some tankless water heaters rinnai comes to mind come with attached cord and plug for power.
Do not use a device if the cord gets hot.
If a cord gets hot you are probably exceeding the rating for the cord.
If the plug end is hot and the cord is progressively cooler toward the heater the problem is a lack of continuity in the.
However a cord is not allowed to pass through a wall and i suspect the extension cord was used on the water heater in question to facilitate the longer run to the interior location.
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Opinions are somewhat divided because you really are not to use flexible cord as a substitute for permanent wiring.
Connect the water heater to the circuit back within the junction box you will wrap the ground wire around the ground screw and secure it.